Digital twins: advantages and use cases in Spain

A digital twin is a virtual, interactive representation of a real-world object, system or process. We are talking, for example, about a digital replica of a factory, a city or even a human body. These virtual models allow simulating, analysing and predicting the behaviour of the original element, which is key for optimisation and maintenance in real time.

Due to their functionalities, digital twins are being used in various sectors such as health, transport or agriculture. In this article, we review the benefits of their use and show two examples related to open data.

Advantages of digital twins

Digital twins use real data sources from the environment, obtained through sensors and open platforms, among others. As a result, the digital twins are updated in real time to reflect reality, which brings a number of advantages:

• Increased performance: one of the main differences with traditional simulations is that digital twins use real-time data for modelling, allowing better decisions to be made to optimise equipment and system performance according to the needs of the moment.
• Improved planning: using technologies based on artificial intelligence (AI) and machine learning, the digital twin can analyse performance issues or perform virtual "what-if" simulations. In this way, failures and problems can be predicted before they occur, enabling proactive maintenance.
• Cost reduction: improved data management thanks to a digital twin generates benefits equivalent to 25% of total infrastructure expenditure. In addition, by avoiding costly failures and optimizing processes, operating costs can be significantly reduced. They also enable remote monitoring and control of systems from anywhere, improving efficiency by centralizing operations.
• Customization and flexibility: by creating detailed virtual models of products or processes, organizations can quickly adapt their operations to meet changing environmental demands and individual customer/citizen preferences. For example, in manufacturing, digital twins enable customized mass production, adjusting production lines in real time to create unique products according to customer specifications. On the other hand, in healthcare, digital twins can model the human body to customize medical treatments, thereby improving efficacy and reducing side effects.
• Boosting experimentation and innovation: digital twins provide a safe and controlled environment for testing new ideas and solutions, without the risks and costs associated with physical experiments. Among other issues, they allow experimentation with large objects or projects that, due to their size, do not usually lend themselves to real-life experimentation.
• Improved sustainability: by enabling simulation and detailed analysis of processes and systems, organizations can identify areas of inefficiency and waste, thus optimizing the use of resources. For example, digital twins can model energy consumption and production in real time, enabling precise adjustments that reduce consumption and carbon emissions.

Examples of digital twins in Spain

The following three examples illustrate these advantages.

GeDIA project: artificial intelligence to predict changes in territories

GeDIA is a tool for strategic planning of smart cities, which allows scenario simulations. It uses artificial intelligence models based on existing data sources and tools in the territory.

The scope of the tool is very broad, but its creators highlight two use cases:

1. Future infrastructure needs: the platform performs detailed analyses considering trends, thanks to artificial intelligence models. In this way, growth projections can be made and the needs for infrastructures and services, such as energy and water, can be planned in specific areas of a territory, guaranteeing their availability.
2. Growth and tourism: GeDIA is also used to study and analyse urban and tourism growth in specific areas. The tool identifies patterns of gentrification and assesses their impact on the local population, using census data. In this way, demographic changes and their impact, such as housing needs, can be better understood and decisions can be made to facilitate equitable and sustainable growth.

This initiative has the participation of various companies and the University of Malaga (UMA), as well as the financial backing of Red.es and the European Union.

Digital twin of the Mar Menor: data to protect the environment

The Mar Menor, the salt lagoon of the Region of Murcia, has suffered serious ecological problems in recent years, influenced by agricultural pressure, tourism and urbanisation.

To better understand the causes and assess possible solutions, TRAGSATEC, a state-owned environmental protection agency, developed a digital twin. It mapped a surrounding area of more than 1,600 square kilometres, known as the Campo de Cartagena Region. In total, 51,000 nadir images, 200,000 oblique images and more than four terabytes of LiDAR data were obtained.

Thanks to this digital twin, TRAGSATEC has been able to simulate various flooding scenarios and the impact of installing containment elements or obstacles, such as a wall, to redirect the flow of water. They have also been able to study the distance between the soil and the groundwater, to determine the impact of fertiliser seepage, among other issues.

Challenges and the way forward

These are just two examples, but they highlight the potential of an increasingly popular technology. However, for its implementation to be even greater, some challenges need to be addressed, such as initial costs, both in technology and training, or security, by increasing the attack surface. Another challenge is the interoperability problems that arise when different public administrations establish digital twins and local data spaces. To address this issue further, the European Commission has published a guide that helps to identify the main organisational and cultural challenges to interoperability, offering good practices to overcome them.

In short, digital twins offer numerous advantages, such as improved performance or cost reduction. These benefits are driving their adoption in various industries and it is likely that, as current challenges are overcome, digital twins will become an essential tool for optimising processes and improving operational efficiency in an increasingly digitised world.